ISO H5 Carbide Rod

Why Choose Us

Strong Team

The Company Has a Group Of Management Personnel Who Have Been In The Industry For Many Years, And Has Accumulated Strong Milling Cutter Production Technology And Financial Strength.

Good Service

Our Company Has Been Adhering To The Development Concept Of "Paying Attention To Customer Needs, Being Technology-Oriented, And Quality-Oriented", Keeping Up With The Development Of The Times.

Production Equipment

The Company Currently Has a Batch Of Production And Testing Instruments Such As The German "Walter" Five-Axis Linkage Cnc Grinder And The German Tool Detector.

Professional Assistance

Through The Purchase Of German "Walter" Cnc Sharpeners, German-Made Tool Detectors And Other Production Testing Equipment, It Has Established Excellent Product Production System And Product After-Sales Service System.

What Is Solid Tungsten Carbide Rods?

Cutting Tool Carbide Blanks is a surfacing electrode with low hydrogen sodium type coating using carbon steel as the welding core. Depending on the transition of tungsten carbide alloy in the coating, the surfacing metal contains 40% to 50% tungsten. Due to the thickness of the skin, the sleeve is longer, and the coating is easy to fall off in small pieces after the electrode becomes red. Therefore, it is advisable to use a DC current, the positive electrode of the electrode, and a smaller current.

Advantages Of Solid Tungsten Carbide Rods

Carbide Rods Using spray drying tower granulation, raw material with low oxygen content, contamination, flowability, apparent density particle, and granulate are all uniform.

Carbide Rods Using a high-precision extrusion molding machine, we can achieve uniform product density, precise dimension, high roundness, and straightness.

Carbide Rods Adopting advanced HIP sintering, the product effectively eliminates internal holes and defects, and it has good compactness, high strength, and polishing performance.

Carbide Rods Using a special stress-relief process to eliminate internal stress in products to improve product strength and microstructure;

What are the main types of Solid Tungsten Carbide Rods

Ground Tungsten Carbide Rods

These are very precisely ground and have a high level of accuracy and surface finish. They are commonly used in the manufacturing of precision cutting tools.

Blanks Tungsten Carbide Rods

These are un-ground rods that have a rough finish. They are commonly used as raw material for the manufacture of cutting tools in different shapes and sizes.

Polished Tungsten Carbide Rods

These are produced by polishing the ground tungsten carbide rods and they give a mirror-like finish. Polished Tungsten Carbide rods are commonly used in high-end and luxury products.

Unground Tungsten Carbide Rods

These are tungsten carbide rods that have not undergone any grinding or polishing processes. They have a rough, unfinished surface and are typically used for applications where the shape or surface finish of the rod is not critical, such as for making cutting tools, wear parts, or drilling components.

Material of Solid Tungsten Carbide Rods

This rod is 85-99% pure tungsten. In addition to its extremely high density (16.5g/cc to 19.0g/cc), tungsten heavy alloy rod is coveted for its superior strength, less thermal expansion, and easier machinability than pure tungsten rod.

Application of Solid Tungsten Carbide Rods

Solid tungsten carbide rods are used for cutting aluminum alloy, cast iron, stainless steel, refractory alloy steel, nickel based alloy, titanium alloy and nonferrous metals. Various carbide grades with stable properties have been widely recognized by worldwide makers of tools. Besides, solid tungsten carbide rods are widely used processed as HSS Cutting tool, carbide end mills, carbide cutting tool, NAS cutting tool, carbide end mill, aerospace cutting tool, carbide drill, high speed steel, milling cutter Core drill, taperd end mills, metric end mills, miniature end mills, pilot reamer, electronics cutter, step drill, metal cutting saw, double margin drill, gun barrel, angle milling cutter, carbide burrs, carbide tipped cutter.
1.For PCB drills, micro drills, end mills and reamers, mould punches, core pins & hole drilling tools
2.Submicron grade features in high wear resistance, toughness & combination abilities
3.Good straightness, the roughness and surface roughness of finish ground rods are satisfactory.
4.Advanced production technology, automatic pressing, HIP sintering and precision grinding.

How to maintain Solid Tungsten Carbide Rods

Store them properly

Make sure to store the rods in a dry and clean environment to prevent any corrosion or damage. Keep them away from moisture, dust, and other contaminants, which can affect their performance.

Clean them regularly

Use a soft brush or cloth to wipe off any debris from the rods after use. Avoid using harsh chemicals or vigorous scrubbing, as this may damage the surface of the rods. If there is grease or oil on the rods, use a mild solvent or cleaner to remove it.

Sharpen them regularly

Regularly sharpening the tungsten carbide rods can extend their lifespan and improve their performance. Use a diamond wheel or abrasive wheel to sharpen them to the correct angle and depth. Be sure to follow the manufacturer's instructions for sharpening and use protective gear like safety glasses and gloves.

Handle them with care

Solid tungsten carbide rods are brittle and can break easily if mishandled. Always handle them with care, and avoid dropping them or subjecting them to excessive impact or pressure.

Our Factory

The company has a group of management personnel who have been in the industry for many years, and has accumulated strong milling cutter production technology and financial strength. Through the purchase of German "Walter" CNC sharpeners, German-made tool detectors and other production testing equipment, it has established excellent product production system and product after-sales service system. After years of tool design, manufacture and exploration, and through cooperation with digital hardware manufacturers and machining manufacturers in the IT industry, the company has accumulated rich experience in milling cutters R&D and production, and jointly developed carbide milling cutters with excellent performance and stable quality.

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FAQ

Q: What is the use of tungsten carbide rod?

A: Tungsten carbide rods are mainly used for drills, end mills, and reamers. It can also be used for cutting, stamping, and measuring tools. It is used in papermaking, packaging, printing, and non-ferrous metal processing industries.

Q: How do you cut tungsten carbide rods?

A: If you want to score or cut off tungsten carbide rods effectively, the following 4 ways may work out, which are abrasion wheel grinding, machining by super hard material, electrolytic machining(ECM), and electric discharge machining(EDM).

Q: What are 4 important uses of tungsten?

A: Current uses are as electrodes, heating elements and field emitters, and as filaments in light bulbs and cathode ray tubes. Tungsten is commonly used in heavy metal alloys such as high speed steel, from which cutting tools are manufactured. It is also used in the so-called 'superalloys' to form wear-resistant coatings.

Q: How are tungsten carbide rods made?

A: The main process flow of manufacturing tungsten carbide rods includes wet milling followed by mixing the powder. Afterward, the mixture is crushed, dried, and sieved. The forming agent is added to the mixture, and the mixture is again dried. Later on, it is again sieved and then got ready for granulation.

Q: Can tungsten carbide drill steel?

A: However, it would be best to exercise caution when using carbide-tipped drills since they can be brittle despite being the hardest. Because of their great strength, they are extensively employed in industrial applications. They can cut through concrete, masonry, tile, and hardened steel.

Q: Is tungsten carbide the strongest metal on earth?

A: Tungsten, which is Swedish for "heavy stone," is the strongest metal in the world. It was identified as a new element in 1781. It is commonly used to make bullets and missiles, metal evaporation work, manufacturing of paints, creating electron and Television tubes, and making glass to metal seals.

Q: What are solid tungsten carbide rods?

A: Solid tungsten carbide rods are cylindrical bars made of a compound of tungsten and carbon that are used in various industrial applications due to their excellent hardness, wear resistance, and strength.

Q: What is the meaning of tungsten carbide?

A: Noun. a fine very hard crystalline grey powder produced by heating tungsten and carbon to a very high temperature: used in the manufacture of drill bits, dies, etc. Symbol: WC; melting pt: 2870°C.

Q: What is a tungsten carbide rod used for?

Q: How do I choose the right solid tungsten carbide rod for my application?

A: Choosing the right solid tungsten carbide rod will depend on the specific application and requirements. Consider factors such as the material being worked with, the type of tool being used, the operating conditions (temperature, pressure, and speed), and the desired performance characteristics (hardness, wear resistance, toughness, etc.). It is recommended to consult with a manufacturer or supplier who can provide guidance and recommend the appropriate grade and size for your specific needs.

Q: What are the physical properties of solid tungsten carbide rods?

A: Solid tungsten carbide rods have high hardness, wear resistance, and strength. They also possess excellent corrosion resistance, thermal stability, and electrical conductivity, making them ideal for use in a wide range of applications.

Q: Why are solid tungsten carbide rods preferred over other materials?

A: Solid tungsten carbide rods have superior properties over other materials, including high strength, wear resistance, and toughness. They also possess high hardness and stiffness and can withstand high temperatures and pressures. These properties make them ideal for use in high-stress applications, such as the manufacturing of cutting tools and mining equipment.

Q: How are solid tungsten carbide rods manufactured?

A: Solid tungsten carbide rods are manufactured using a powder metallurgy process, which involves mixing tungsten carbide powder and cobalt powder to create a homogeneous mixture. The mixture is then compacted into a rod shape and sintered at high temperatures to create a dense, non-porous material. The sintered material is then machined to the required size and shape.

Q: What are the different grades of solid tungsten carbide rods?

A: Solid tungsten carbide rods are available in several grades, each with its unique properties and performance characteristics. The most commonly used grades include K10, K20, K30, and K40, with higher values indicating higher hardness, wear resistance, and strength.

Q: How are solid tungsten carbide rods produced?

A: Solid tungsten carbide rods are typically manufactured by powder metallurgy processes, where tungsten carbide powder is blended with a binding material and subjected to high pressure and temperature to form a solid block. The block is then cut, ground, and polished to cylindrical rods of the desired size and shape.

Q: Are solid tungsten carbide rods expensive?

A: Solid tungsten carbide rods can be more expensive than other materials, but their durability and resistance to wear make them a cost-effective option in the long run. They also require less maintenance and replacement than other materials, further reducing overall costs.

Q: What is the durability of Solid Tungsten Carbide Rods?

A: Because of their extreme hardness, tungsten carbide rings are highly resistant to scratches, making them a great choice for those who work with their hands but want to wear a metal ring every day. It's important to note though that even tungsten isn't completely.

Q: How are solid tungsten carbide rods made?

A: Solid tungsten carbide rods are made by powder metallurgy process. The process involves mixing tungsten carbide powder with a binder material and pressing the mixture into the desired shape. The shaped material is then sintered at a high temperature, which results in a high-density material with excellent mechanical properties. The rods are then machined to the desired dimensions.

Q: How do you cut tungsten Solid Tungsten Carbide Rods?

Q: How do you clean tungsten Solid Tungsten Carbide Rods?

A: To clean tungsten carbide jewelry, use a solution of warm water and detergent-free soap with a soft cloth. When not worn, store your tungsten pieces in soft cloth bags or the original box to protect them from the elements of daily exposure.

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